THE ZSMC BATTERY ARCHITECTURE / Performance Modeling

Expected behavior under load.

Modeling provides the baseline for validation. Our current models treat the cell as anode-limited and predict a rate-dependent dual-plateau discharge profile.

Voltage behavior

The dual-plateau discharge concept.

Because the cathode relies on two distinct active materials (MnO2 and CuO), the modeled discharge curve exhibits two sequential voltage plateaus rather than a single continuous slope.

The primary plateau, dominated by the reduction of MnO2, occurs at a higher potential. As this material is depleted and the voltage drops, the secondary reduction of CuO becomes the dominant reaction, providing a lower-voltage plateau that extends the total capacity.

Crucially, this dual-plateau behavior is highly rate-dependent. At higher C-rates, the lower ionic and electronic conductivity of the CuO phase restricts access to its active core, significantly truncating the secondary plateau.

Model summary

Electrode-stack basis, active layers only.

Modeled electrochemical summary
Parameter 1C 2C 3C
Nominal voltage 1.317 V 1.232 V 1.162 V
Energy density 143.297 Wh/kg 134.049 Wh/kg 126.432 Wh/kg
Volumetric density 257.340 Wh/L 240.732 Wh/L 227.054 Wh/L
Effective capacity 97.2% 93.1% 91.1%
Current density 6.116 mA/cm2 12.232 mA/cm2 18.349 mA/cm2

Cell-level energy density will be lower after separator, current collector, packaging, and electrolyte mass and volume are included.